Liquid crystal display with narrow frame area

ABSTRACT

The present invention discloses a liquid crystal display with a narrow frame area. The liquid crystal display comprises a first substrate, plural scan line metal layers and plural data line metal layers formed on the first substrate, a second substrate attached to the first substrate by applying a seal at a periphery of one of the first substrate and the second substrate, and an opaque layer formed on the second substrate at the inside of the seal. In which, the scan line metal layers and the data line metal layers extend to the outside of the seal, and overlap with each other to form an integrated black matrix on the first substrate, which overlaps with the opaque layer on the second substrate so as to prevent a light leakage in an overlapped area thereof and narrow down the frame area.

FIELD OF THE INVENTION

The present invention relates to a liquid crystal display, and moreparticularly to a liquid crystal display with a narrow frame area.

BACKGROUND OF THE INVENTION

In the current display industry, the liquid crystal display (LCD) hasgradually replaced the cathode ray tube (CRT) to become a mainstreamproduct due to its excellent properties of low radiation and low powerconsumption. The liquid filling method of the conventional liquidcrystal display is to suck up the liquid crystal slowly by capillarity,after the upper and lower substrates are assembled. Such liquid fillingmethod is time-consuming and is a waste of liquid crystal. Therefore, anew liquid filling method of one drop fill (ODF) is developed. The onedrop fill (ODF) process is to directly drop the liquid crystal onto thelower substrate, and then assemble the upper and lower substrates. Thisnew process greatly reduces the time and the materials for filling theliquid crystal, and thus it is absolutely advantageous to the displaypanel with super large size.

Please refer to FIG. 1 showing a cross-sectional view of the liquidcrystal display formed by the one drop fill (ODF) process according tothe prior art. The formed liquid crystal display includes a firstsubstrate 11, a second substrate 13, and a black matrix 14, a scan linemetal and a data line metal (not shown) and an active display area 12enclosed between the first substrate 11 and the second substrate 13,which are attached to each other by a seal 15.

In the one drop fill (ODF) process, the seal 15 is solidified by a UVlight. Therefore, the seal 15 has to be completely exposed to the UVlight for a better solidification effect. However, the liquid crystalmaterial would be damaged by the UV light, and hence, the liquid crystalin the active display area 12 must be protected by a UV shield duringthe exposure to UV light. The simplest way is to use the combination ofthe color resist of the color filter and the black matrix 14 as a UVshield of the active display area 12. Although this way is simple, ithas a disadvantage that the seal 15 must be located at the area outsidethe black matrix 14 so as to be fully exposed to the UV light forsolidification. To prevent the seal 15 from being shielded by the blackmatrix 14 and in view of the alignment error during the manufacturingprocess, the seal 15 has to be at a distance from the active displayarea 12, which results in an increase of the frame area 17 including theblack matrix 14 and the seal 15. Therefore, the effective utilizationarea of the substrate for display is reduced, and is not suitable foruse in the portable product, such as a notebook, that demands a narrowframe area.

Therefore, the purpose of this invention is to provide a liquid crystaldisplay with a narrow frame area to overcome the drawbacks of prior art.

SUMMARY OF THE INVENTION

It is an object of the present invention to provide a liquid crystaldisplay with a narrow frame area, in which the metal layers formed inthe TFT manufacturing process are deposited and patterned in the framearea to form a UV shield. The way is to use the metal layers, which arethe same as the scan line metal layers and the data line metal layers,in the frame area and form an integrated black matrix to prevent a lightleakage in the frame area. In addition, the seal can be formed in theoverlapped area to further narrow down the frame area of the liquidcrystal display.

In accordance with an aspect of the present invention, the liquidcrystal display with a narrow frame area comprises a first substrate,plural scan line layers and plural data line metal layers formed on thefirst substrate, a second substrate attached to the first substrate byapplying a seal at a periphery of the first substrate and the secondsubstrate, and an opaque layer formed on the second substrate at theinside of the seal, wherein the scan line metal layers and the data linemetal layers extend to the outside of the seal, and overlap with eachother to form an integrated black matrix on the first substrate, whichoverlaps with the opaque layer on the second substrate so as to preventa light leakage in an overlapped area thereof and narrow down the framearea.

Preferably, the liquid crystal display is manufactured by a one dropfill (ODF) process.

Preferably, the opaque layer is a black matrix.

Preferably, the opaque layer is a mixture of a metal and an oxide of themetal.

Preferably, the opaque layer is a resin with opacity.

Preferably, the resin is one of a black resin and a color resin.

Preferably, the opaque layer is a color filter.

Preferably, the color filter is one selected from a group consisting ofa red-colored layer, a green-colored layer, a blue-colored layer and acombination thereof.

Preferably, the seal overlaps with the integrated black matrix.

Preferably, the seal is solidified by a UV light.

Preferably, the integrated black matrix comprises an amorphous siliconlayer.

In accordance with a further aspect of the present invention, the liquidcrystal display with a narrow frame area comprises a first substrate,plural scan line metal layers and plural data line metal layers formedon the first substrate, a second substrate attached to the firstsubstrate by applying a seal at a periphery of one of the firstsubstrate and the second substrate, and an opaque layer formed on thesecond substrate at the inside and outside of the seal, wherein the scanline metal layers and the data line metal layers extend to the outsideof the seal, and overlap with each other to form an integrated blackmatrix on the first substrate, which overlaps with the opaque layer onthe second substrate so as to prevent a light leakage in an overlappedarea thereof and narrow down the frame area.

Preferably, the liquid crystal display is manufactured by a one dropfill (ODF) process.

Preferably, the opaque layer is a black matrix.

Preferably, the opaque layer is a mixture of a metal and an oxide of themetal.

Preferably, the opaque layer is a resin with opacity.

Preferably, the resin is one of a black resin and a color resin.

Preferably, the opaque layer is a color filter.

Preferably, the color filter is one selected from a group consisting ofa red-colored layer, a green-colored layer, a blue-colored layer and acombination thereof.

Preferably, the seal overlaps with the integrated black matrix.

Preferably, the seal is solidified by a UV light.

Preferably, the integrated black matrix comprises an amorphous siliconlayer.

The above objects and advantages of the present invention will becomemore readily apparent to those ordinarily skilled in the art afterreviewing the following detailed descriptions and accompanying drawings,in which:

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a cross-sectional view of the liquid crystal display formedby the one drop fill (ODF) process according to the prior art;

FIG. 2 shows a cross-sectional view of the liquid crystal display formedby the one drop fill (ODF) process according to a preferred embodimentof the present invention;

FIG. 3 shows a top view of the liquid crystal display formed by the onedrop fill (ODF) process according to a preferred embodiment of thepresent invention; and

FIG. 4 shows a cross-sectional view of the liquid crystal display formedby the one drop fill (ODF) according to another preferred embodiment ofthe present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Please refer to FIG. 2 showing a cross-sectional view of the liquidcrystal display formed by the one drop fill (ODF) process according to apreferred embodiment of the present invention. The liquid crystaldisplay includes a first substrate 21, a second substrate 23, and anactive display area 22 between the first substrate 21 and the secondsubstrate 23. According to the manufacturing method for the liquidcrystal display of the present invention, plural scan line metal (gatemetal) layers are formed first on the first substrate 21, and thenplural data line metal (source and drain metal) layers are formed on thescan line metal layers. The second substrate 23 is attached to the firstsubstrate 21 via a seal 25, which is coated at an outside periphery ofthe first substrate and is solidified by a UV light. At least one opaquelayer 24, such as a black matrix (BM) or a color filter (CF), is formedon the second substrate 23 at the inside of the seal 25. In which, thecolor filter can be a red-colored layer, a green-colored layer, ablue-colored layer or a combination thereof. For completely solidifyingthe seal 25, it is better not to overlap the seal 25 and the opaquelayer 24, so that the seal 25 can be completely exposed to the UV light.The first substrate 21 and the second substrate 23 are both glasssubstrates. In addition, the seal 25 can also be coated at an outsideperiphery of the second substrate 23.

The main feature of the present invention is that the scan line metallayers and the data line metal layers extend to the outside of the seal25. The extended scan line metal layers and data line metal layersoverlap with each others to form an integrated black matrix 26 so as toprevent a light leakage in the overlapped area and narrow down the framearea 27 of the liquid crystal display. In addition, a semiconductorlayer, such as an amorphous silicon layer, or a dielectric layer or acombination of the above layers, can be formed between the extended scanline metal layers and data line metal layers to prevent the shortproblem.

Please refer to FIG. 3 showing a top view of the liquid crystal displayformed by the one drop fill (ODF) process according to a preferredembodiment of the present invention. As shown in FIG. 3, the centralarea of the liquid crystal display is the active display area 22, andthe areas outside the active display area 22 are sequentially the opaquelayer 24, the seal 25, and the integrated black matrix 26 formed by theoverlapped scan line metal layers and data line metal layers, in whichthe opaque layer 24 overlaps with the integrated black matrix 26.

Please refer to FIG. 4 showing a cross-sectional view of the liquidcrystal display according to another preferred embodiment of the presentinvention. In which, the opaque layer 24 can be formed both at theinside and the outside of the seal 25 on the second substrate 23.

The integrated black matrix of the present invention is not limited tothe combination of the scan line metal and the data line metal; it canbe formed by any other materials that can be used for light-shielding.To prevent a light leakage, the integrated black matrix can overlap withthe seal completely or partially. The structure of the present inventioncan be applied to the amorphous silicon type of liquid crystal displayand the poly-silicon type of liquid crystal display.

In conclusion, the liquid crystal display of the present inventionincludes the scan line metal layers and the data line metal layersextending to the outside of the seal. By the overlap of the extendedscan line metal layers and data line metal layers, the integrated blackmatrix is formed to prevent a light leakage in the overlapped area andnarrow down the frame area of the liquid crystal display. Therefore, thepresent invention overcomes the disadvantages of the prior art and ownsthe industrial values.

While the invention has been described in terms of what is presentlyconsidered to be the most practical and preferred embodiments, it is tobe understood that the invention needs not be limited to the disclosedembodiment. On the contrary, it is intended to cover variousmodifications and similar arrangements included within the spirit andscope of the appended claims which are to be accorded with the broadestinterpretation so as to encompass all such modifications and similarstructures.

1. A liquid crystal display with a narrow frame area, comprising: afirst substrate; plural scan line metal layers and plural data linemetal layers formed on said first substrate; a second substrate attachedto said first substrate by applying a seal at a periphery of one of saidfirst substrate and said second substrate; and an opaque layer formed onsaid second substrate at the inside of said seal, wherein said scan linemetal layers and said data line metal layers extend to the outside ofsaid seal, and overlap with each other to form an integrated blackmatrix on said first substrate, which overlaps with said opaque layer onsaid second substrate.
 2. The liquid crystal display according to claim1, wherein said liquid crystal display is manufactured by a one dropfill (ODF) process.
 3. The liquid crystal display according to claim 1,wherein said opaque layer is a black matrix.
 4. The liquid crystaldisplay according to claim 1, wherein said opaque layer is a mixture ofa metal and an oxide of said metal.
 5. The liquid crystal displayaccording to claim 1, wherein said opaque layer is a resin with opacity.6. The liquid crystal display according to claim 5, wherein said resinis one of a black resin and a color resin.
 7. The liquid crystal displayaccording to claim 1, wherein said opaque layer is a color filter. 8.The liquid crystal display according to claim 7, wherein said colorfilter is one selected from a group consisting of a red-colored layer, agreen-colored layer, a blue-colored layer and a combination thereof. 9.The liquid crystal display according to claim 1, wherein said sealoverlaps with said integrated black matrix.
 10. The liquid crystaldisplay according to claim 1, wherein said seal is solidified by a UVlight.
 11. The liquid crystal display according to claim 1, wherein saidintegrated black matrix comprises an amorphous silicon layer.
 12. Aliquid crystal display with a narrow frame area, comprising: a firstsubstrate; plural scan line metal layers and plural data line metallayers formed on said first substrate; a second substrate attached tosaid first substrate by applying a seal at a periphery of one of saidfirst substrate and said second substrate; and an opaque layer formed onsaid second substrate at the inside and outside of said seal, whereinsaid scan line metal layers and said data line metal layers extend tothe outside of said seal, and overlap with each other to form anintegrated black matrix on said first substrate, which overlaps withsaid opaque layer on said second substrate.
 13. The liquid crystaldisplay according to claim 12, wherein said liquid crystal display ismanufactured by a one drop fill (ODF) process.
 14. The liquid crystaldisplay according to claim 12, wherein said opaque layer is a blackmatrix.
 15. The liquid crystal display according to claim 12, whereinsaid opaque layer is a mixture of a metal and an oxide of said metal.16. The liquid crystal display according to claim 12, wherein saidopaque layer is a resin with opacity.
 17. The liquid crystal displayaccording to claim 16, wherein said resin is one of a black resin and acolor resin.
 18. The liquid crystal display according to claim 12,wherein said opaque layer is a color filter.
 19. The liquid crystaldisplay according to claim 18, wherein said color filter is one selectedfrom a group consisting of a red-colored layer, a green-colored layer, ablue-colored layer and a combination thereof.
 20. The liquid crystaldisplay according to claim 12, wherein said seal overlaps with saidintegrated black matrix.
 21. The liquid crystal display according toclaim 12, wherein said seal is solidified by a UV light.
 22. The liquidcrystal display according to claim 12, wherein said integrated blackmatrix comprises an amorphous silicon layer.